Box joined drawers

A traditional method of joining the drawer front to the sides of a drawer is to use a rabbeted dovetail joint. This is an elaborate and time consuming joint to cut, even with a dovetail jig. On top of that, a dovetail joint is not even as strong as a box joint if you make the box joint fingers at all reasonably narrow. Not that all this matters so much, even simply rabbet joined drawers hold up well enough.

But after having built my super fancy box joint jig, I explored an interesting idea for how to use it to attach drawer fronts. The main problem being that a box joint normally forms a corner of a box, and not a T-type joint that is needed for a drawer.

cutting the box joint But with my fancy jig, I can safely and accurately cut box joints that are quite deep. This enables me to make a bit of a T-joint for the drawer front.

Basically, I cut the box joint about 2 cm deeper into the drawer front than I would if I were to just make a box.

test fittin the box joint With the slots cut very deeply, the fingers stick out way beyond the corner joint, and I can then just use another scrap piece with fingers cut into it to fill the gaps. The image at left shows a test fitting of this.

gluing the box joint Having the extra piece with the fingers in it is actually quite handy for gluing the drawer together, as it's a convenient spot to put a clamp on, without getting glue all over the clamp.

cutting off the excess
After the glue has dried, I cut off the rest of the excess of the fingers on my table saw. I am as usual using my table saw sled to do this.
The next step is to shave just a little bit off the drawer front with my jointer. The resulting finish actually looks quite nice, and would make for a very intriguing drawer front.

Update: I have since built my slot mortising machine which I have used to make similar drawers and T-joints but without cutting a slot all the way to the edge.

gluing on drawer face Although the drawer front looked kind of intriguing as it was, I wanted the drawer face to be made of hardwood. I had some nice pieces of white oak that i had been saving, that I resawed to thin slabs to glue onto the faces of these drawers. That way, the drawer fronts won't get banged up as quickly.

drawers in the workbench I used this same method of construction for the four upper drawers of this workbench.

The bottom drawer is also box joined (see in this video). It rolls on wheels just like these under bed drawers that I had built earlier.